
DESCRIPTION
Introducing our newest heavy-duty recall-type charging system upgrade kit for Aprilia 2009-2020 RSV4 & 2011-2020 Tuono V4.
Anyone who rides or repairs Aprilia’s motorcycles is probably familiar with the stator, flywheel, and sometimes voltage regulator issues common to these models. Most of these bikes will have had at least one stator fail in their lifetime so far. The main problem was extremely strong magnets were used on the original flywheels, creating a very high power stator output, which generated excessive heat. This usually resulted in burned-up, or shorted stator winding, and often in a failed voltage regulator.
The solution was a new flywheel from Kokusan with lower strength magnets, dropping the stator output and heat generation. This results in a charging system output perfectly matched for the bike’s electronic needs and long-term reliability of the stator and voltage regulator.
To prevent or correct the flywheel problems, our engineers at RMS Labs have come up with a complete reliable heavy-duty charging system replacement kit for your Aprilia. Upgrade today if you haven’t already!
Included in this kit
- Heavy-duty Kokusan brand recall-type OEM flywheel
- Triple-tested heavy-duty stator
- Flywheel puller
With this kit, you will be able to upgrade your current failure-prone charging system with a heavy-duty version using the latest technologies
Features:
Kokusan upgrade/recall type flywheel
Lower-strength magnets for correct stator output, low heat generation, and long-term reliability.
Built to OEM size
Fits precisely in your ride: install it and forget it.
Improved epoxy
Uses high-temperature epoxy that is stronger than OEM, eliminating the possibility of magnet detachment
High-grade steel capping
Prevents harsh additives in motor oil from degrading the epoxy attaching the magnets. Though extremely unlikely, if a magnet did ever come loose, it would remain in the sleeve preventing contact with the stator.
Precise balancing
Eliminates crankshaft vibrations for longer engine longevity.
Shop with confidence
All products are tested.
Don't waste time with temporary solutions, and start fixing your ride like a pro!
Stator Dimensions
Interior diameter: 43 mm
Exterior diameter: 105 mm
Thickness: 13.8 mm
Length of wires stator to grommet: 125 mm
Length of wires grommet to plug: 320 mm
Other specifications:
Number of wires: 3
Number of plugs: 1
Number of pins: 3
Wire to wire resistance :
Alternator : Between each Yellow = 0.3 ohms +-20%
Flywheel Dimensions
Exterior Diameter: 121 mm
Interior Diameter: 107 mm
Interior Diameter Center Housing: 19mm
Exterior Diameter Center Housing: 33 mm
Thickness (exterior): 35.3 mm
Thickness (interior): 30.65 mm
Flywheel Puller Specifications
36 mm x 1.5 right-hand male
Length: 60 mm
Exterior Diameter: 48 mm
Interior Diameter: 35 mm
Exterior Diameter Center Housing: 37 mm
Please note: There are two possible kits for RSV4 engine. This kit ONLY fits RSV4 engine numbers HIGHER than 3413 with KOKUSAN flywheels. Please compare our flywheel to your original.
If your RSV4 engine number is LOWER than 3413, your motor uses the Mitsubishi flywheel and will need Stator Assembly 857201. Refer to kit RMS900-104929.
SHIPPING
SHIPPING
Orders can be shipped from either Auckland, Hamilton, Kihikihi, New Plymouth, Wellington or Christchurch warehouses. Depending on the location of items you have ordered, Motozone will ship your purchase from the closest location where possible.
New Zealand
Free shipping on order over $199.00.
For orders under $199.00, shipping throughout New Zealand is $7.99 for Urban and $12.99 for Rural Shipping.
In most cases shipping is overnight however it can take 2-3 days depending on time/day the order was placed. If delivery is to a rural address please allow a couple of extra days. We can ship to your place of work!
Australia
Free shipping on order over $199.00.
For orders under $199.00, shipping throughout Australia is $7.99
Delivery takes approx. 5-10 days delivery.
RETURNS
RETURNS
Any goods purchased from Motozone can be returned within 30 days of receipt for refund or exchange.
The goods must be returned new, unused, unaltered, not previously installed, and in a sellable condition with all of the original packaging.
This right of return will not cover items that are special orders and found to be an incorrect fit, this is the responsibility of the purchaser, however all other standard warranties will apply.
Freight costs will not be refunded.
For the returns process contact or phone Motozone with your invoice number and the reason for return. We will then email you the correct form for processing.