RMSTATOR
SPLYT TECHNOLOGY STATOR + TWIN REGULATOR KIT (RMS900-106949)
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DESCRIPTION
Why use the SPLYT Technology?
As featured by Dirt Trax Television, RMSTATOR SPLYT Technology provides a reliable solution to well-known charging system failures. Using a dual output stator with two completely separate stator windings, this system splits the power generated by the stator into two separate voltage regulators. These regulators then each operate with only half of the load of the original system, allowing them to maintain a lower temperature and increase reliability.
SERIES Voltage Regulation
This system uses a new type of voltage regulator called a SERIES regulator. Rather than shunting excess power to ground like a typical regulator, it protects the battery from high voltage by disconnecting the stator coils from the regulator and preventing current from passing on. This type of voltage regulation generates less heat because current from the stator is prevented from flowing through the regulator.
Ultimate reliability
With a stock charging system, voltage regulators are consistently operating within 5% of their maximum capacity, leading to heat and stress-related failure. With the RMSTATOR SPLYT system, both SERIES voltage regulators are operating with 40% overhead for long life and stable output.
Better design
Contrary to the original OEM stator that uses one three phase stator winding, the SPLYT stator contains two completely separate three-phase coil windings. Each of these two windings then produces half of the power of the stock stator lowering the temperature in each individual coil.
More available power
If you are installing a lot of accessories and electronics on the vehicle, like extra lighting, stereos or a winch, the SPLYT kit is available with an improved flywheel designed to increase power output from 650 Watts to 900 Watts.
Easy to install
All parts use a Plug-and-Play design, just like the original OEM ones, so no special tool or knowledge is needed to install this system.
Harnesses included
Relocation wiring harnesses allow to relocate the regulators anywhere on the vehicle to get better airflow and easier access.
This kit includes:
- Dual output stator
- Two SERIES voltage regulators
- Improved 900W high output flywheel
- Two automotive grade relocation wiring harnesses with OEM-quality heavy-duty connectors
- Flywheel puller
- Complete instructions for voltage regulator relocation
Solve the Polaris RZR & Sportsman charging system issues today, once and for all, with RMSTATOR!
IMPORTANT NOTICE: This kit includes two wiring harness according to Polaris recal # Z-16-01-C (OEM # 2206620, 2206367,2206473). We strongly suggest you to relocate both of the regulators to make sure they do not wear out prematurely due to mud, dust or rocks.
All item pictures are accurate, matching exactly what you will receive.
Before installing the new stator
- Check the AC output of the stator
- Replace any burned or corroded connectors on stator and regulator/rectifier
- Check and repair any melted wiring
- Use hi-temp dielectric grease on all connectors
- The stator may use a different wire colour code than the original.
- All the wires are installed in the correct order; please do not change any of the wiring configurations.
- This stator is designed as a direct plug-in replacement and should be used as such.
- When bolting stator in, always use locking compound.
- If the stator includes a pickup coil, always make sure the air gap is correct upon installation; we suggest as close as possible no less than 0.010"".
Before installing the new MOSFET Voltage Regulator Rectifier
- Check the AC output of the stator
- Replace any burned or corroded connectors on stator and regulator rectifier
- Check and repair any melted wiring
- Use hi-temp dielectric grease on all connectors
Before installing the new Flywheel
Before attempting to start the Polaris, adjusting the air gap is necessary. Rotate the flywheel so the raised node is lined up with the pick up/pulser coil and adjust as close as possible, but no less than 0.010"".
Relocation Harness
- Plug-and-Play, direct fit
- Use hi-temp dielectric grease on all connectors.
Removing a Powersport Vehicle's Flywheel / Rotor:
How it Works
Flywheel Pullers are very versatile engine service tools and are a must in every toolbox. The large selection of best-selling rotor and flywheel pullers fit just about any motorcycle or ATV. Flywheel pullers are very simple to use, having only an outer body to hold the flywheel and a screw to push on the crankshaft. Some are even simpler, having only a bolt to thread into the flywheel. A taper holds the flywheel or rotor and the crankshaft together. The flywheel is secured to the shaft by applying torque to the fixing bolt.
An Important Component to Use
Many flywheel or rotor puller tools will include a small cap. This is a crankshaft thread protector and should always be used if it is included with the puller. You slip this cap onto the end of the inner piece of the puller which presses against the tip of the crankshaft. This keeps the fine threads from being stripped or damaged while removing the flywheel or rotor.
Actions to Avoid
Most of the time, removing a flywheel or rotor is painless. But sometimes corrosion, over-torquing the fixing bolt or heat-cycling can give you a hard time removing the flywheel. We too often see mechanics use a larger breaker bar or air impact tools to ease the flywheel off. These two techniques will damage the flywheel, the flywheel puller or the crank. Avoid using them if you want to keep it cheap.
Warning:
Risk of electric shock. Disconnect the battery before servicing.
Ensure proper installation by a qualified technician to avoid malfunction.
Dual Output Stator Dimensions
- Interior diameter: 53mm
- Exterior diameter: 125mm
- Thickness: 26mm
- Length of wires Stator to grommet: 125mm
- Length of wires grommet to plug: 290mm & 550mm
Other specifications:
- Number of wires: 6
- Number of plugs: 2
- Number of pins: 6
- Number of poles: 18
- Wire-to-wire resistance :
- Alternator: Yellow/Black to Yellow/Black = 0.5 ohms +-20%
Regulator Dimensions
- Width: 84mm
- Length: 90mm
- Height: 32mm
- Fixation holes centre to centre: 69mm
Other specifications:
- Number of plugs: 2
- Number of pins: 5
- Minimum Charging Voltage: 14.5 V +- 0.5 V
- Maximum Charging Current: 50 A / 500 W
- Open Circuit Voltage: < 15 V
- Operation Temperature: -20º to 85º
Relocation Harness
- Wires length: 3400mm
- Number of yellow wires : 3
- Number of red wires: 1
- Number of black wires: 1
- Number of plugs: 2
Flywheel Dimensions
- Exterior Diameter: 140.6mm
- Interior Diameter: 127.8mm
- Interior Diameter centre Housing: 22.4mm
- Exterior Diameter centre Housing: 50mm
- Thickness (exterior): 49.3mm
- Thickness (interior): 38.7mm
Diameter of the shaft, largest to the narrowest:
- 37.4mm
- 27.8mm
- 22.4mm
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SHIPPING
SHIPPING
Shipping & Delivery
Here’s what to expect when ordering motorcycle parts, accessories and riding gear from Motozone.
Where your order ships from
Orders may be dispatched from Auckland, Hamilton, Kihikihi, New Plymouth or Christchurch, depending on where your items are available.
Where possible, we’ll ship from the closest location with stock available.
Your order may arrive in more than one parcel if items are dispatched from different warehouses. These parcels may arrive on different days.
New Zealand shipping
Orders over $199 qualify for FREE standard shipping throughout New Zealand, including rural addresses.
For orders of $199 or less:
~ Urban delivery: $9.99
~ Rural delivery: $15.99
Priority Dispatch: $25.99
Keen to get your order out the door sooner? Jump the processing queue with Priority Dispatch.
For $25.99, we’ll prioritise processing your order ahead of standard orders to get it ready for dispatch sooner.
Priority Dispatch is about how quickly we process your order. It is not an express courier service and does not guarantee overnight delivery or a particular arrival date. Once dispatched, normal courier delivery times apply.
Dispatch remains subject to stock availability and the operating hours of the warehouse supplying your items.
Free standard shipping on orders over $199 does not include the optional Priority Dispatch fee.
New Zealand delivery times
Delivery is often overnight after dispatch, but please allow 2–3 working days, depending on the dispatch location and destination.
For rural addresses, please allow a couple of extra working days.
The time and day you place your order, along with stock availability, can affect when it’s dispatched. Delivery estimates are from dispatch, rather than the time you place your order.
Want your order delivered to work? No problem. Enter your workplace name and full delivery address at checkout.
Australia shipping
Orders over $199 qualify for FREE standard shipping to Australia.
For orders of $199 or less:
~ Delivery: $25.99
Please allow approximately 5–10 working days after dispatch for delivery.
All prices and shipping thresholds shown on this page are in New Zealand dollars (NZD).
Need your order by a certain date?
If you’re ordering for a ride, event or trip, contact us before placing your order. We can check stock availability and expected dispatch timing to help you plan.
Delivery times are estimates and may be affected by weekends, public holidays and courier delays.
Missing an item or waiting on a parcel?
If part of your order arrives first, the remaining items may be travelling separately from another warehouse.
If you’re unsure, or your delivery is taking longer than expected, email contact@motozone.co.nz with your order number and we’ll help track it down.
RETURNS
RETURNS
Returns & Exchanges
Wrong size or changed your mind? No worries at all, we’re happy to help arrange an exchange or return.
Eligible goods purchased from Motozone can be returned within 30 days of receipt for a refund or exchange.
Return conditions
For change-of-mind returns and size exchanges, goods must be:
~ New, unused and unaltered
~ Not previously installed
~ In a sellable condition with all original packaging, tags and included accessories
~ Returned with the manufacturer’s original packaging intact, not torn, ripped or otherwise damaged
Please try riding gear on indoors and open packaging carefully. Keep everything until you’re happy with the fit.
Special-order items that turn out to be an incorrect fit are excluded from our change-of-mind returns policy. Unsure about fitment? Contact us before ordering so we can help.
How to get started
Email contact@motozone.co.nz with:
~ Your order or invoice number
~ The item(s) you’d like to return
~ The reason for returning them
~ Whether you’d prefer an exchange or refund
~ The replacement size or style you’d like, if exchanging
We’ll email you the correct form and instructions for sending your items back to Motozone Kihikihi.
Option 1: Exchange
Send your item(s) back with the completed Exchange Form, letting us know the size or style you’d like instead.
Once we receive them and check they meet the return conditions, we’ll send out your replacement freight free you just cover the cost of getting the original item(s) back to us.
Exchanges are subject to availability. If there’s a price difference, we’ll arrange this with you before sending your replacement.
Option 2: Return for a refund
Send your item(s) back with the completed Returns Form.
Once they arrive and we’ve checked they meet the return conditions, we’ll process your refund. Please allow additional time for your payment provider to make the funds available.
For change-of-mind returns, original freight charges are non-refundable, and you cover the cost of return shipping.
Want it faster?
If you’re keen to get your replacement sooner, place a new order on our website, then send the original item(s) back with the completed Returns Form.
Once your return arrives and meets the return conditions, we’ll refund the returned item(s) from your original order. Your new order is separate and normal shipping charges apply.
Sending your parcel
Pack your items securely inside a separate outer bag or box to protect the goods and the manufacturer’s original packaging.
Please don’t attach courier labels or tape directly to the manufacturer’s packaging, including boot boxes and helmet boxes. For change-of-mind returns and size exchanges, this packaging must arrive intact, without tears, rips or other damage.
Include your completed Exchange Form or Returns Form inside the parcel so we can identify your return and process it promptly.
We recommend using tracked shipping and keeping your tracking details.
You can book your return shipping here:
Book a parcel with NZ Post
Faulty, damaged or incorrect items
If your item arrives damaged, develops a fault or isn’t what you ordered, please contact us with your order number and details of the problem. Include photos where helpful.
We’ll work with you to arrange the appropriate next steps, including any applicable return shipping arrangements.
The change-of-mind conditions above: including the 30-day limit, unused condition, original packaging requirements and freight exclusions: do not limit your rights under the Consumer Guarantees Act 1993.
Need a hand? Email contact@motozone.co.nz and we’ll help you get it sorted.